Home About COE for SPORTECH

Pilot facility

The Pilot Plant facility under COE-Sportech is set up in separate building in WRA Thane Campus. The Pilot Plant consists of various machines related to product & prototype development of Sportech products. Various Sport textile R&D samples are being developed using the incubation facilities in association with different manufacturer. The incubation facility is available to manufacturers and users of sports textile products. This helps the users and manufacturers to take trials for new product developments.

S. No.

Machine Name

Purpose

Make

Brief Specifications

Worsted Spinning System – Card

For preparing of carded slivers

Indigenous

Sliver weight up to 8 gm/mt

Worsted Spinning System – Roving frame

For preparation of roving

M/s Trytex machinery Ltd., Coimbatore

Count 3-15 Nm
No of spindle 4

Worsted Spinning System – Ring frame

For preparation of worsted yarn

Count 20 Nm to 80 Nm
No of spindle 12

Woollen Spinning System

For preparing woollen yarns

M/s Globe Machines , Panipat

Count 2 Nm to 20 Nm
100 spindles

Woollen Carding Machine

For preparation of woollen slubbing

M/s Globe Machines , Panipat

Count 2 Nm to 20 Nm
working width 1.5 mt, no of ends 160,
Speed 15-20 mpm

Woollen winding

For preparation of bigger packages from smaller cops

M/s Globe Machines , Panipat

Count 2 Nm to 20 Nm
12 Spindles

Hank to cone winding machine

For conversion of hank to cone

Indigenous

Friction Spinning System
(DREF 2)

For preparing technical textile yarns (core/sheath yarn & coreless yarns)

M/s Ernest Feherer

Below Count 6 Nm

Garnetting Machine

For processing of waste textile material

M/s Globe Machines , Panipat

3 cylinder card

Needle punching machine

For preparation of needle punched web

Indigenous

100 mpm

RF Dryer

For drying of textiles

M/s Kerone, Mumbai

3 KW, 3 drying zone and maximum speed 10 mpm

Assembly Winder

For parallel winding of yarn

M/s Peass Industrial Engineers Ltd, Mumbai
(M/s Saurer Schlafhorst)

Model: Versa A

Spindles : 06

Two for one Twister

For preparing plied yarns

M/s Trytex machinery Ltd., Coimbatore

Model: Trytex TFO
Spindles : 06

Sectional Warping Machine

For preparing warp beams

M/s Prashant Gammatex Pvt. Ltd., Ahmedabad

Model: Servotronic 1080

Working width: 2200 mm

Weaving machine
(Flexible Rapier loom)

For producing fabrics

M/s laxmi Shuttleless looms Pvt. Ltd., Ahmedabad

Model: CMR Laxmi Shuttleless loom
Working width: 190 cm
Suitable to weave 30 to 400 GSM fabric

Hot Melt Laminating & coating machine

To impart hot melt coating on the fabric & for fabric lamination

M/s Hipmitsu, Itlay

Working width: 2000 mm

Compression Moulding Machine

To produce shoe soles

M/s Unimech Ltd. , Mumbai

Model: Unimech 300
Capacity: 300 Tons
Upstroke Hydraulic Press

Rubber Mixing Machine

For mixing of rubber

M/s Unimech Ltd. , Mumbai

Dimension : 10 inch × 24 inch

Shoe Stitching Machine

For stitching of shoe uppers

M/s Usha International, Mumbai

Usha Model : 1341
(Cylinder Bed Lockstitch Machine)
Usha Model: 2000-6
(Post Bed Lockstitch Machine),.

Ultra Sonic Sealing Machine

For sealing of thermoplastic fabrics

M/s Roop Telesonic Ultrasonix Ltd., Mumbai

Model:

Industrial Sewing Machine

For sewing of heavy weight fabrics

M/s Usha International Mumbai

Model: 8500 B USHA

Gill box

For gilling of long staple fibers

NSC, France

Model: PB 28

Comber

To separate the short fibers from sliver/top

NSC, France

Model: GN 30

The State Of The Art Machinery / Equipment Of Coe

Name of the machinery / equipment Specific purpose

40/60 inch high speed flat carding machine

For individualization of   fibers & sliver preparation

Draw frame / Gill Box

Drafting and  blending/ doubling

Comber

Removal of short fibers

Needle punching

Sports composites

Roving frame

Preparatory to spinning

Ring frame

Spinning yarn

Winding machine

For winding plied yarns

Filter cartridge winding machine

For winding filter cartridge yarn

TFO / Cabler

Ply twisting

Sectional warping machine

For warping the yarns

Rapier weaving machine

Fabric formation

Warp knitting machine

For knitting technical fabrics

Hose knitting machine

For knitting sports/ industrial hose pipes

Circular knitting machine

For knitting sports/ industrial hose pipes

Braiding machine

To braid the engineered yarns

Vacuum spraying machine

For spraying special chemicals

Industrial sewing machine

For sewing industrial fabrics

Ultra Sonic Sealing Machine

Applied to the non-pin seam of fabrics, non-woven fabrics, thermo-melt fabrics

Shoe stitching

For stitching of Shoe

Sweating Thermal Mannequin

Diagnostic investigation under controlled conditions by simulating human body skin responses to the wearing of textile apparel.

RF sealing machine

For making soles of shoes

Compression Moulding Machine

Molding rubber, plastic, composites they can be used for wide variety of functions as bonding, laminating, assembling etc.

Coating Machine

For coating & special finishes

Stenter

For heat setting the technical fabrics

Technical Textiles Product developed
Sleeping Bags
High altitude jackets
Sport socks with anti odour property
Fire fighting suits
Non asbestos Brake liner
Flame retardant curtains
Belt fabrics
Filter cartridges
Pilot suits made of Kevlar & flame retardant viscose
Flame retardant textiles like furnishings & upholsteries for automobiles

Prototypes developed
Shoe sole components
Sports wear
Tent fabric
Parachute fabric
Ballooning fabric
Track suits
EVA hot melt coated Nylon fabric for sail cloth
Polypropylene non woven Poly olefin hot melt coated for sport bags

P.O. Sandoz Baug, Kolshet Road, Thane - 400 607, Maharashtra . India.
Tel : 91- 22 - 2586 8109/ 2586 8398  Fax : 0091- 022 - 25868365
Designed & Hosted by : MID   Promoted by : GID